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Difference between drilling and milling

Drilling and milling are machining processes in which material is removed from a workpiece to give it the desired shape. The removed material is often referred to as chips.

As the material is removed with geometric cutting edges, both processes belong to the group "cutting with geometrically defined cutting edge".

Drilling

When drilling, the tool rotates around its own longitudinal axis, which creates the cutting movement. Penetration into the workpiece takes place through the feed.

Sketch of a drilling machine with rotary and feed motion. A drill turns and moves downwards into a material. Arrows indicate the direction of rotation and feed.

Milling

When milling, the tool also rotates around its own longitudinal axis, which creates the cutting movement. However, in this process, the workpiece usually performs the feed movement by moving the work table. This usually takes place perpendicular to the tool.

Sketch of a milling machine with rotating axis and feed movement in the direction of the workpiece.

Milling a hole or drilling a hole

Sometimes it is said that a "hole has been milled". This expression can easily cause confusion.

1. drilling a hole

Twist drills or core drills are usually used to drill a hole. The hole is made by the feed and the rotating cutting edges of the drill.

2. "Milling a hole"

With centre-ground milling cutters, only the workpiece is "plunged", for example to mill a pocket groove or a slotted hole. The prerequisite for "plunging" is a cutting edge that goes over the centre of the milling cutter (ground over the centre), as is the case with 2-edged slot milling cutters, for example. Accordingly, no real bore or hole is created.

Please note that holes created with a centre-ground milling cutter are not dimensionally accurate.

Close-up of a workbench with a vice. A metal drill drills a hole in a silver piece of metal clamped in a vice. A hand closes the vice.

Why are drill chucks not suitable for milling?

Drill chucks can be used to clamp drill bits in a drilling/milling machine.

Although drill chucks can be used on milling machines, they are not suitable for milling work. During milling, horizontal forces in particular act on the tool and therefore also on the drill chuck, but the latter is only suitable for vertical forces (as with drilling). The three clamping jaws of the drill chuck are not sufficient for the forces that occur, as the clamping surface is very small and the clamping jaws are not designed for this.

However, as our milling machines can also be used as drilling machines and have a quill stroke, drills can be clamped in our machines with the aid of a drill chuck in order to drill holes conveniently and quickly.

To the drill chucks

Two silver and black drill chucks. One long and slim with thread. The other short, with smooth shank and key-operated clamping head.

Milling machines

Our milling machines are suitable for both professionals and DIY enthusiasts and are driven by a Vario drive or a manual gearbox.

To the milling machines

Milling cutter

In our range you will find a variety of milling tools such as milling heads, end mills, radius cutters and many other types of milling cutters.

To the milling cutters