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Category: Machine conversion

Quick-change steel holder mount for rear support of the PM5000

Builder: Klaus Zenkert
Close-up of a lathe with tool turrets and a rotating workpiece.

The project

As no additional tool / workpiece can be clamped on the rear support of the PM5000 lathe, a holder for a quick-change steel holder based on the "Multifix" system was manufactured in-house.

For legal reasons, we must point out that the conversion or modification of a machine can lead to the loss of CE conformity and the manufacturer's product liability. Paulitschek Maschinen- und Warenvertriebsgesellschaft mbH accepts no responsibility if the machine is not operated as intended or has been significantly modified after the conversion.

Tools / material used

  • Drilling / milling machine
  • Shell end mill
  • Unalloyed structural steel: E 295 (St 50-2)

Procedure

Step 1

Create the base plate

Firstly, the base plate for the holder was created. The dimensions are:

Length = 180 mm, width = 130 mm and height = 30 mm.

The material used was E 295 (St 50-2). The material E 295 (material number 1.0050) is an unalloyed structural steel. It is used for simple applications in mechanical engineering and has a tensile strength of 400 - 660 N/mm, depending on the dimensions.2.

A milling machine is machining a brown workpiece that is clamped in a machine vice. Coolant splashes. Chips are lying around.
A milling machine is machining a piece of metal. Metal chips are lying around the machined area. A coolant hose is near the milling machine. A machine with switches in the background.
A measuring gauge lies across a rotating device with a black ball on the lever, which stands on a structured metal plate. The objects lie on a wooden surface.
Close-up of a lathe with tool holders and a three-jaw chuck. Metal parts dominate the picture. Handles and spindles are recognisable.
Step 2

Drilling the holes

The four holes for mounting on the support, the three holes for the grease nipples and the two T-slots were then drilled.

Metal drill machining workpiece on a workbench. Coolant hose is attached. Metal chips are lying around the workpiece.
Metal workpiece with a central recess and two narrow, raised bars with three holes each. The workpiece rests on a metal surface.
Close-up of a lathe with metal parts and mounting holes. The blue tool holder is detailed with a scale and screws.
Close-up of a lathe. Various attachments and fixtures are mounted on the machine table. Cooling lubricant supply and a blue pipe are visible.
Step 3

Making the mounting block and washer

In order to be able to set the correct working position of the quick-change steel holder, a T-slot was also made in the mounting block in the next step. This allows the quick-change steel holder to be moved along the X and Y axes using the "Multifix" system.

A washer was also produced so that the quick-change steel holder rests on the entire surface of the mounting block.

The mounting block and the washer were made from the material E295 (St 50-2).

A milling machine with a cylindrical workpiece under the milling head. Next to it is an obliquely ribbed, cuboid metal block.
A milling machine is machining a metal part surrounded by metal chips. A drill is inserted into the workpiece. The scene takes place in a workshop.
A silver mounting block with a slot and three holes lies on a workbench. Metal shavings lie around the block.
A lathe with a three-jaw chuck in the centre. There are tool holders to the left and right of the chuck. The machine is in shades of grey with red accents.
Close-up of a lathe. Various metal parts and a black holder are attached to the machine table. Various metal arms can be seen in the background.
A lathe with a silver chuck, a tool holder and various tools standing on a workbench.
Step 4

Align and screw down the quick-change steel holder

Finally, the quick-change steel holder was aligned to the 3-jaw chuck using the "Multifix" system and then screwed tight.

Contact details

If you have any further questions about the project, you can contact the builder by e-mail.

e-mail

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