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Category: Machine conversion

Quick-change steel holder mount for rear support of the PM5000

Builder: Klaus Zenkert
Close-up of a lathe with tool turrets and a rotating workpiece.

The project

As no additional tool / workpiece can be clamped on the rear support of the PM5000 lathe, a holder for a quick-change steel holder based on the "Multifix" system was manufactured in-house.

For legal reasons, we must point out that the conversion or modification of a machine can lead to the loss of CE conformity and the manufacturer's product liability. Paulitschek Maschinen- und Warenvertriebsgesellschaft mbH accepts no responsibility if the machine is not operated as intended or has been significantly modified after the conversion.

Tools / material used

  • Drilling / milling machine
  • Shell end mill
  • Unalloyed structural steel: E 295 (St 50-2)

Procedure

Step 1

Create the base plate

Firstly, the base plate for the holder was created. The dimensions are:

Length = 180 mm, width = 130 mm and height = 30 mm.

The material used was E 295 (St 50-2). The material E 295 (material number 1.0050) is an unalloyed structural steel. It is used for simple applications in mechanical engineering and has a tensile strength of 400 - 660 N/mm, depending on the dimensions.2.

Step 2

Drilling the holes

The four holes for mounting on the support, the three holes for the grease nipples and the two T-slots were then drilled.

Step 3

Making the mounting block and washer

In order to be able to set the correct working position of the quick-change steel holder, a T-slot was also made in the mounting block in the next step. This allows the quick-change steel holder to be moved along the X and Y axes using the "Multifix" system.

A washer was also produced so that the quick-change steel holder rests on the entire surface of the mounting block.

The mounting block and the washer were made from the material E295 (St 50-2).

Step 4

Align and screw down the quick-change steel holder

Finally, the quick-change steel holder was aligned to the 3-jaw chuck using the "Multifix" system and then screwed tight.

Contact details

If you have any further questions about the project, you can contact the builder by e-mail.

e-mail

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